WORKING WITH BRONZE
For stunning, high strength structures where the finest details can be incorporated, bronze is the preferred material for many artists.
There are many advantages to working with bronze. Bronze not only provides a romantic, timeless feel but weathers well, ensuring statues will retain their integrity and gravitas for time to come in both indoor and outdoor environments.
OUR BRONZE CAPABILITIES
Penta Pattern & Model is experienced working with bronze sculptures, providing the pattern from which the bronze casting process can take place. Our capabilities to manage the project from design and development to final assembly and delivery ensures our customers receive a comprehensive, seamless service under Penta Pattern & Model.
Our portfolio showcases several statues created through casting processes – take a look at some of the bronze sculptures we’ve worked on.
What is the BRONZE CASTING PROCESS
MOULD & WAX
To begin the lost wax casting process, a mould is created of the original sculpture. This forms an exact negative image of the sculpture, into which wax is then poured.
The wax is fitted with sprues that allow for molten bronze to be poured in at the casting stage.
CERAMIC
Once hardened, the wax is removed from the mould and any imperfections to the image corrected.
The wax is covered in layers of ceramic shell to make a strong investment, incorporating additional support such as pins and wires if required.
CASTING
The next step is to fire the ceramic shell.
This process melts the wax, creating negative space into which molten bronze can be poured. Thanks to the exact nature of the wax positive image, a high-quality bronze component and surface finish can be achieved.
CHASING
Once cool, the ceramic shell is broken away and any sprues and metal wires removed, revealing the bronze sculpture underneath.
The sculpture is then finished through tooling and may require further assembly processes, for a flawless bronze replica of the original sculpture.
FINISHING
Final touches such as patina effects are applied to the bronze to enhance the surface colour.
The bronze casting process is complete.
TALK TO THE EXPERTS
Established in 1985, we have built a strong reputation for manufacturing excellent products within tight timescales and to extremely high tolerances. In order to achieve this, we use state of the art equipment and traditional, time honoured processes and skills.
Call us on:
01455 890 571
Email us at:
sales@pentapatterns.co.uk